Techno-Commercial Proposal: Closed Type Fiber Laser Cutting Machine
Elevate your metal fabrication capabilities with our state-of-the-art **Closed Type Fiber Laser Cutting Machines**. Engineered for maximum safety, precision, and efficiency, these machines provide a controlled cutting environment ideal for high-performance metal plate processing.
With robust **3kW or 6kW power options** and spacious working areas of **3000x1500mm or 4000x2000mm**, our solutions are designed to meet the rigorous demands of the Indian manufacturing industry, ensuring superior cut quality and enhanced operational safety.
The enclosed design prioritizes operator safety by completely containing the laser beam and emissions, while also ensuring a dust-free and stable cutting process. Manufactured in India with cutting-edge Japanese technology and reliability, and backed by assured nationwide service support by McLease.
Key Features and Components
High-Quality Fiber Laser Source
- **Options:** 3kW or 6kW (higher available).
- **Brands:** Stable & renowned (e.g., IPG, Raycus, Max Photonics).
- **Benefits:** Exceptional beam quality, high efficiency, long lifespan (>100,000 hrs), stable output, minimal maintenance.
Precision Laser Cutting Head
- **Brands:** High-performance (e.g., Raytools, Precitec, Ospri, Boci).
- **Features:** Auto-focusing for rapid adjustments, efficient water cooling, robust dust protection (e.g., IP65 rated).
Intuitive CNC Control System
- **System:** Advanced CNC controller (e.g., CypCut FSCUT, FLMC).
- **Software:** Integrated nesting (e.g., Most2D, AlmaCAM, iTSoft, Kartik CAD/CAM) for material optimization.
- **User Interface:** User-friendly with dry run, mirror, reverse, plate alignment, pattern libraries.
Robust Enclosed Machine Structure (Gantry Type)
- **Design:** Fully Enclosed for maximum safety (laser, sparks, fumes containment).
- **Viewing:** Safety-rated laser-protective viewing window.
- **Bed:** Welded, heat-treated, stress-relieved bed for long-term stability & accuracy.
- **Gantry:** High-strength Aviation Aluminum Gantry (4300 tons press extrusion) for superior toughness, lightweight, corrosion resistance, high speed.
High-Precision Motion System
- **Linear Guides:** High-accuracy (e.g., HIWIN, Taiwan) for smooth, precise movement.
- **Gear Racks & Pinions:** High-precision (e.g., KHK, YYC, Taiwan) for rigorous support & effective torque reduction.
- **Servo Motors & Drives:** High-performance AC Servo (e.g., Panasonic, Yaskawa, Delta) for rapid positioning, short acceleration/deceleration, exceptional accuracy.
Efficient Cooling & Fume Extraction
- **Chiller:** Industrial-grade water chiller (e.g., Gem Orion, S&A, Hexacool, Teyu, Technocrats) for stable temperature control.
- **Fume Extraction:** Built-in/connectable high-efficiency system for clean internal environment and harmful emission capture.
Automatic Height Control (IHS & THC)
- **System:** Advanced PMT model or similar robust systems (Arc voltage, Capacitive) for dynamic & precise torch height.
- **Benefit:** Maintains consistent cut quality on uneven surfaces, extends consumable life.
Technical Specifications
| Parameter |
Typical Value (3015 Model) |
Typical Value (4020 Model) |
| Working Area (W x L) |
3000 mm x 1500 mm |
4000 mm x 2000 mm |
| Effective Travel X-axis |
1525 mm |
2025 mm |
| Effective Travel Y-axis |
3050 mm |
4050 mm |
| Effective Travel Z-axis |
200 mm |
200 mm |
| Positioning Accuracy (X/Y) |
±0.03 mm/m |
±0.03 mm/m |
| Repeated Positioning Accuracy (X/Y) |
±0.02 mm |
±0.02 mm |
| Rapid Positioning Speed (X/Y) |
100 m/min |
100 m/min |
| Max Acceleration |
1.0 G |
1.0 G |
| Minimum Line Width |
±0.1 mm |
±0.1 mm |
| Electrical Power (Approx.) |
3kW: 30 kVA, 6kW: 60 kVA |
3kW: 30 kVA, 6kW: 60 kVA |
| Power Supply |
3-Phase, 415V AC, 50Hz |
3-Phase, 415V AC, 50Hz |
| Overall Machine Dimensions |
Approx. 4.8m×2.8m |
Approx. 5.8m×3.3m |
Note: Specifications may vary slightly based on specific component choices and customization.
Typical Cutting Capacities
The following tables outline the general cutting capabilities for various materials. "Quality Cut" refers to a clean, dross-free edge suitable for most applications without secondary processing.
3kW Fiber Laser Cutting Capacity:
| Metal |
Max Cutting Capacity (mm) |
Quality Cut (mm) |
| Mild Steel (MS) |
20 |
16 |
| Stainless Steel (SS) |
10 |
8 |
| Aluminum (Al) |
8 |
6 |
| Copper |
4 |
3 |
| Brass |
5 |
4 |
| Galvanized Plate |
6 |
5 |
6kW Fiber Laser Cutting Capacity:
| Metal |
Max Cutting Capacity (mm) |
Quality Cut (mm) |
| Mild Steel (MS) |
25 |
22 |
| Stainless Steel (SS) |
16 |
14 |
| Aluminum (Al) |
14 |
12 |
| Copper |
6 |
5 |
| Brass |
8 |
7 |
| Galvanized Plate |
10 |
8 |
Note: Actual cutting performance can vary based on material quality, auxiliary gas purity, nozzle condition, and machine maintenance.
Advantages & Benefits
- **Maximum Safety:** Fully enclosed design contains laser radiation, sparks, fumes.
- **Superior Cut Quality:** Achieve clean, smooth, dross-free cuts, reducing finishing.
- **High Productivity:** Rapid cutting speeds & acceleration increase output.
- **Controlled Environment:** Enclosed design minimizes dust for stable quality.
- **Cost Efficiency:** Low power consumption, minimal consumables, reduced maintenance.
- **Versatile Material Processing:** Cuts wide range of metals, including reflective.
- **User-Friendly Operation:** Intuitive controls simplify complex tasks.
- **Enhanced Reliability:** Built with world-class components & robust engineering.
- **Made in India, Japanese Technology:** Reliability of Japanese tech + local support.
Optional Features / Customization
Power Upgrades
- Higher Power Laser Sources: Upgrade to 8kW, 12kW, or more.
Automation
- Automatic Loading/Unloading Systems: For continuous, unattended operation.
Environment Control
- Advanced Fume Extraction: High-efficiency filtration units.
Software & Capabilities
- Additional Software Modules: Advanced nesting, production management, analytics.
- Rotary Attachments: For integrated pipe cutting capabilities.
Tailored Solutions
- Custom Bed Sizes: To meet specific factory layouts or material dimensions.
Service & Support (All India Assurance by McLease)
At McLease, we are committed to providing comprehensive support throughout the lifecycle of your machine:
- Professional Installation & Commissioning: Seamless setup and calibration.
- On-site Training: Thorough training for your personnel.
- All India Service Network: Assured prompt & reliable after-sales service.
- Genuine Spares & Consumables: Easy access to original parts.
- Warranty: Comprehensive terms for peace of mind.