Techno-Commercial Proposal: Nissan Tanaka CNC Plasma & OxyFuel Plate Profile Cutting Machine

Unlock unparalleled precision, productivity, and reliability in your metal fabrication operations with the Nissan Tanaka CNC Plasma & OxyFuel Plate Profile Cutting Machine. This cutting-edge system combines over a century of Japanese engineering excellence with robust Indian manufacturing, delivering superior performance for diverse plate cutting applications. Available for outright purchase or flexible leasing options with buy-back/sell-back clauses, and backed by McLease's 15-year service assurance and express online spares delivery, this machine is your strategic investment for long-term success.

1. Introduction: Precision Forged by Japanese Heritage, Built for India

In the demanding world of metal fabrication, precision, durability, and cost-efficiency are paramount. Our CNC Plasma & OxyFuel Plate Profile Cutting Machine, a product of the esteemed Nissan Tanaka Corporation's advanced Japanese technology and meticulous design, is manufactured in India by our authorized licensee. This collaboration ensures that you receive a machine embodying the highest global standards of quality and reliability, perfectly adapted for the Indian market. From straight cuts to complex bevels, this versatile machine is engineered to meet and exceed your expectations, backed by an unparalleled service commitment from McLease.

2. Key Features and Integrated Components

The Nissan Tanaka CNC Plate Profile Cutting Machine is built with a focus on precision, robust performance, and operator ease.

• Robust Gantry-Type Structure:

  • Frame: Heavy-duty, stress-relieved steel gantry provides exceptional stability and vibration damping, crucial for accurate cutting and long machine life.

  • Motion System: High-precision linear guides (e.g., Hiwin, Taiwan), racks (e.g., KHK, Japan), and pinions (e.g., KHK, Japan) ensure smooth, accurate, and repeatable motion.

  • Drives: Equipped with high-performance AC Servo motors and drives (e.g., Panasonic, Yaskawa, or equivalent Japanese brands) for rapid acceleration/deceleration and precise positioning.

• Integrated Plasma Cutting System:

  • Plasma Power Source: Customizable options, including robust HyCUT series (e.g., HyCUT 125 Ampere, 20 kW IGBT type) for reliable cutting of various metals. Higher amperage options available for increased thickness capacity.

  • Plasma Torch: High-quality plasma torch designed for consistent performance and extended consumable life.

  • Automatic Torch Height Control (THC): Advanced Arc Voltage Torch Height Control (e.g., Technocrats) ensures dynamic adjustment to plate undulations, maintaining optimal cutting distance for superior quality and consumable life.

• Integrated Oxy-Fuel Cutting System:

  • Oxy-Fuel Torch: High-quality oxy-fuel torch (e.g., Longteng, Harris, TANAKA) for economical cutting of very thick mild steel.

  • Capacitive Auto Height Controller: Ensures precise torch height for consistent oxy-fuel cuts.

  • Auto Igniter: Enhances safety and operational efficiency by automatically igniting the torch.

• Bevel Cutting Capability:

  • Plasma Beveling: The machine can be configured with an advanced plasma bevel cutting head, allowing for automatic creation of V, Y, K, and X bevels in a single pass, enhancing welding preparation and reducing secondary operations.

  • Oxy-Fuel Beveling: Similarly, an oxy-fuel bevel head can be integrated for efficient bevel cutting on thick mild steel plates.

• Intelligent CNC Control System:

  • Controller: User-friendly and powerful CNC controller (e.g., FLMC or equivalent) capable of managing both Plasma and Oxy-Fuel processes, including complex beveling operations.

  • Software: Integrated nesting software (e.g., Most 2D, Kartik CAD/CAM) for efficient material utilization, reducing waste and maximizing productivity.

  • Operator Interface: Intuitive interface with easy-to-use controls, allowing for precise program execution and real-time monitoring.

• Hand Gas Cutting Torch Integration:

  • The system can also be configured to accommodate hand gas cutting torches, offering flexibility for specific manual requirements, and even supporting a transition path from manual to NC gas cutting.

3. Cutting Capabilities (Typical)

This machine offers a wide range of cutting capacities across different processes, allowing you to choose the most efficient method for your application.

3.1. Plasma Cutting (with HyCUT 125 Ampere Power Source):

• Mild Steel (MS): Piercing up to 25 mm, Edge cutting up to 30 mm

• Stainless Steel (SS): Piercing up to 12 mm, Edge cutting up to 15 mm

• Galvanized Plate: Piercing up to 15 mm, Edge cutting up to 20 mm

• Bevel Cutting: Achieves precise bevel angles on materials within its thickness range (specifics depend on bevel head configuration).

3.2. Oxy-Fuel Cutting:

• Mild Steel (MS): Cutting capacity from 5 mm up to 150 mm and beyond (depending on torch and gas setup).

• Bevel Cutting: Capable of producing various bevel angles on thick mild steel plates.

4. The Nissan Tanaka Advantage: Japanese Technology & Reliability

The core of our machine's superior performance lies in its adherence to Nissan Tanaka Corporation's rigorous Japanese engineering principles and quality standards.

• Cutting-Edge Japanese Technology: Nissan Tanaka, with over a century of innovation in cutting and welding technologies, brings unparalleled expertise in motion control, cutting process optimization, and automation. This translates into advanced algorithms, robust designs, and intelligent features embedded in every machine.

• Japanese Quality Assurance: Every component and assembly adheres to stringent Japanese quality control protocols. This commitment to precision manufacturing minimizes tolerance stack-up, ensures optimal component fit, and contributes to exceptional machine longevity and consistent performance.

• Unrivaled Japanese Reliability: Nissan Tanaka machines are renowned globally for their robust construction and minimal downtime. This reliability ensures maximum machine uptime, consistent production schedules, and a lower total cost of ownership over the machine's extensive lifespan.

• Precision and Performance: The combination of Japanese-designed motion systems and cutting technologies delivers superior accuracy, faster cutting speeds, and excellent edge quality, even on intricate profiles and complex bevels.

5. McLease Value Proposition: Online Convenience & Assured Support

McLease enhances your investment with a comprehensive suite of services, ensuring peace of mind and long-term operational efficiency:

• Online Sales & Accessibility: Purchase or lease your Nissan Tanaka machine conveniently through the McLease online platform.

• 15-Year Service Assurance: We commit to providing dedicated after-sales service and support for an impressive 15 years, ensuring your machine remains productive for decades. This includes comprehensive maintenance, troubleshooting, and expert technical assistance.

• Online Spares, Consumables & Accessories: Access genuine Nissan Tanaka and approved spares, consumables (plasma electrodes, nozzles, oxy-fuel tips), and accessories through our online platform.

• Express Delivery: Benefit from express delivery of essential spares and consumables, minimizing downtime and keeping your operations running smoothly.

6. Comprehensive Advantages & Benefits to the Customer

• Versatile Cutting: Seamlessly switch between Plasma and Oxy-Fuel for optimal cutting of various metals and thicknesses.

• Precision Beveling: Integrated bevel cutting capabilities reduce secondary operations, saving time and labor.

• Cost Efficiency: Optimize your cutting operations by choosing the most economical method for each job, lowering variable costs.

• Long-Term Reliability: Invest in a machine built with Japanese quality, ensuring extended lifespan and minimal maintenance.

• Assured Support: Gain peace of mind with 15-year service assurance and express spares delivery from McLease.

• Flexible Acquisition: Choose between outright purchase or flexible lease options, including attractive buy-back or sell-back arrangements at the end of the lease period.

• Enhanced Productivity: High-speed cutting, precise motion, and intelligent software contribute to increased throughput and efficiency.

• Reduced Rework: Superior cut quality and accurate bevels minimize post-processing, saving time and resources.

7. Technical Specifications (Typical Configurations)

Note: Specifications are typical and can be customized to customer requirements. Higher amperage plasma sources and specific bevel head configurations are available.

8. Commercial Aspects: Flexible Acquisition & Investment Protection

McLease offers tailored financial solutions to facilitate your acquisition of the Nissan Tanaka CNC Plasma & OxyFuel Plate Profile Cutting Machine:

• Outright Purchase: Standard acquisition model for full ownership.

• Flexible Leasing Options: Lease the machine to preserve capital and manage cash flow. Our leasing solutions are designed to be agile and may consider your work order potential for financing eligibility.

• Buy Back / Sell Back: At the end of the lease period, you have the flexibility of a guaranteed buy-back option (we repurchase the machine) or a sell-back option (you sell the machine back to us at a pre-agreed residual value), providing significant investment protection and upgrade pathways.

9. Service & Support: Your Partner for 15 Years

Our commitment extends beyond the sale. McLease provides unparalleled service infrastructure to ensure your Nissan Tanaka machine operates at peak performance for years to come:

• Dedicated Service Team: A nationwide network of factory-trained engineers ensures prompt response and efficient resolution of any service requirements.

• Preventative Maintenance Programs: Optional scheduled maintenance to maximize uptime and extend machine life.

• Technical Support: Remote and on-site technical assistance to troubleshoot and optimize your cutting processes.

• Operator Training: Comprehensive training programs during commissioning and ongoing support to ensure your team is proficient in operating and maintaining the machine, including its multi-process capabilities.

Contact McLease today to discuss your specific cutting needs and receive a customized proposal for the Nissan Tanaka CNC Plasma & OxyFuel Plate Profile Cutting Machine. Experience the blend of Japanese precision and reliable Indian support!