Techno-Commercial Proposal

Comprehensive H-Beam Production Line: Assembly, Welding & Straightening System

Prepared for: 

Date: June 21, 2025

Prepared by: McLease

1. Executive Summary

McLease is proud to present a state-of-the-art H-Beam Assembly, Welding, and Straightening System, designed to revolutionize your structural steel fabrication processes. This integrated solution, sourced from leading Indian manufacturers with decades of expertise, offers unparalleled efficiency, precision, and automation for H/T beam production.

Our proposal outlines a robust system capable of handling a wide range of beam sizes with exceptional accuracy and speed. Beyond just supplying the machinery, McLease offers a unique value proposition, providing flexible financing options (including lease and buy-back models without CIBIL checks), an industry-leading 15-year service and spares assurance, AI-powered remote maintenance (RAMC), and seamless online support. This ensures not only the acquisition of high-quality equipment but also guaranteed long-term operational uptime and financial peace of mind. Invest in productivity and reliability with McLease.

2. Introduction to the H-Beam Production System

In the demanding world of heavy fabrication, efficiency, quality, and precision in H-beam production are paramount. This integrated system is engineered to automate the critical stages of H/T beam manufacturing – from assembling loose plates and tack welding, to correcting flange deformation post-welding. By incorporating advanced hydraulic and CNC technologies, this solution minimizes manual intervention, reduces production time, and ensures superior beam quality, enhancing your competitive edge.

3. System Overview & Components

The proposed H-Beam Production Line is a comprehensive, modular solution designed for seamless integration and optimized workflow. The complete system typically consists of the following interconnected subsystems:

• H-Beam Assembly & Tack Welding System: For precise formation and preliminary welding of H/T beams.
• Hydraulic Flange Straightening Machine: Essential for correcting flange deformation caused by welding heat.
• [Optional: CNC Drilling System]: (Can be integrated for automated drilling on beams, if required by client's scope).

Typical H-Beam Requirements Handled:

• Flange Width: 250 mm to 1000 mm
• Web Height: 250 mm to 3000 mm
• Flange Thickness: 6 mm to 60 mm
• Web Thickness: 6 mm to 40 mm
• Beam Length: 6 meters to 12 meters

4. Subsystem Details & Technical Specifications

4.1. H-Beam Assembly and Tack Welding Equipment

This machine is specifically engineered for the precise formation and tack welding of H/T beams from individual web and flange plates.

• Operation:
  • During assembly, the web and flange plates are centrally and synchronously clamped using powerful hydraulics, ensuring accurate positioning and consistent alignment.
  • Automatic centering mechanisms guarantee precise web-to-flange positioning.
  • Tack welding is performed efficiently via the MIG process, with programmable time-based weld/skip weld settings for optimal preliminary joint integrity.
  • User-friendly operations ensure maximized productivity and simplified maintenance.
• Key Specifications:
  • Assembling Speed: Up to 1000 mm/min
  • Travel Speed: 650 mm/min to 6500 mm/min
  • Hydraulic Pressure (max): 210 bar
  • Power: 8.4 KW
• List of Equipment & Sub-Assemblies:
  • Beam assembly equipment with web and flange centralizers, beam clamping, and auto tack welding facility: 1 No.
  • In-feed conveyor (for loose plates) and out-feed conveyor (for assembled beams in vertical condition): 1 No. each.
  • Hydraulically operated web and flange centralizer on the in-feed conveyor: 1 Set – 3 Nos.
  • MIG welding power sources (suitable amperage for required thickness): 2 Nos.
  • Optional 90-degree tilter (for horizontal welding conversion): 1 Set – 3 Nos.
  • Electrical control panel: 1 No.

4.2. Hydraulic Flange Straightening Machine

This machine is indispensable for correcting the deformation (flange warping) that occurs in H/T beams after the main welding process due to heat input.

• Operation:
  • Designed with sufficient hydraulic capacity to straighten even larger and heavier beams effectively.
  • Straightening wheels and drive rollers, crafted from hardened alloy steel, apply precise pressure to restore flange linearity.
  • Operated through an intuitive, user-friendly interface for ease of use and optimized straightening speed.
• Key Specifications:
  • Flange Width: 200 mm to 1000 mm
  • Web Height: 350 mm to 3000 mm
  • Flange Thickness: 6 mm to 60 mm
  • Web Thickness: 6 mm to 60 mm
  • Beam Length: Up to 15 meters
  • Straightening Speed: Up to 6 mtrs/min
• List of Modules:
  • Hydraulic straightening machine with straightening wheels and drive rollers (hardened alloy steel): 1 No.
  • In-feed conveyor: 1 No.
  • Out-feed conveyor: 1 No.
  • Control panel: 1 No.

5. Operational Advantages & Benefits

Investing in this integrated H-Beam production line from McLease brings a multitude of operational advantages:

• Superior Quality: Automated processes ensure consistent alignment, welding, and straightening, leading to high-quality H-beams that meet stringent industry standards.
• Increased Productivity: High assembling and straightening speeds drastically reduce production bottlenecks, significantly increasing throughput.
• Reduced Labor Costs: Automation minimizes the need for manual handling and adjustment, optimizing labor utilization.
• Enhanced Safety: Automated systems reduce operator exposure to hazardous fabrication processes.
• Versatility: Capable of handling a wide range of H-beam sizes, providing flexibility for diverse project requirements.
• Reliability: Components and designs from established Indian manufacturers ensure robust performance and longevity.

6. Why Choose McLease? Your Unique Value Proposition

While leading Indian manufacturers like Technocrats Plasma Systems Ltd. (a 35+ year old pioneer in machine manufacturing) build high-quality H-Beam machines, McLease offers a comprehensive ecosystem of benefits unavailable when purchasing directly from the manufacturer. Our value proposition extends far beyond the machine itself:

1. Zero Upfront Payment: Book your H-Beam machine with no advance payment required until it's physically delivered. Manage your cash flow with unprecedented ease.
2. 15-Year Service & Spares Assurance: Experience unmatched long-term peace of mind. McLease guarantees service and genuine spare parts availability for 15 years, ensuring your machine's continuous operation.
3. Flexible Finance, No CIBIL Check: Navigate machine acquisition without rigid bank loan requirements. McLease offers tailored leasing solutions based on your repayment capacity and order book, not just CIBIL scores.
4. AI-Powered Remote Support (RAMC): Minimize costly downtime with our innovative Remote Annual Maintenance Contracts. Benefit from AI-based preventive maintenance insights and expert remote troubleshooting.
5. Seamless Online Support Hub: Easily purchase all genuine spares, consumables, and accessories directly from the McLease.com portal. Manage service requests, track engineer movement, and pay your way (including PayLater options!) all online.
6. Proven Indian Manufacturing Quality: Rely on the expertise of 35+ year old Indian machine manufacturers like Technocrats, known for their in-house products, robust designs, and dedication to quality.
7. Exclusive McLease Benefits: The comprehensive financial flexibility, unparalleled long-term service guarantees, and integrated digital support platform offered by McLease are benefits that manufacturers alone simply cannot provide directly.

7. Commercial Proposal & Financial Solutions

McLease is committed to providing flexible acquisition models to align with your financial strategy. The indicative cost of a standard H-Beam Assembly-Welding-Straightening machine (depending on specific configuration) is around INR 42 Lakhs.

We offer:

• Outright Purchase: Competitive pricing for direct acquisition.
• Flexible Leasing Options: Tailored lease agreements designed to optimize your capital expenditure and cash flow, potentially structured around your work order potential.
• Buy Back / Sell Back Options: Clauses allowing for future buy-back or sell-back arrangements at the end of the lease period.
• Innovative Financing: Beyond leasing, we can facilitate unique financing solutions that do not require CIBIL/CMR checks, including potential raw material financing.

This H-Beam production line represents a strategic investment that significantly enhances your fabrication capabilities. McLease's comprehensive support model ensures this investment delivers maximum long-term value and operational continuity.

8. Call to Action

Don't let capital constraints or operational worries delay your upgrade!

Contact McLease today to discuss your specific requirements and receive a customized proposal for your H-Beam Assembly, Welding, and Straightening System.

Revolutionize your production with McLease – where cutting-edge machinery meets unmatched support and flexible finance.